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What Is an Air Cooled Chiller – A Practical Explanation from the Factory Floor

2025-06-20

When someone new joins our engineering team, one of the first questions they usually ask is: “So what’s the difference between air cooled and water cooled chillers—and which one’s better?”


It’s a good question. And after installing, maintaining, and even troubleshooting both systems in dozens of customer factories, here’s how we usually explain it.


Let’s Start with the Basics

An air cooled chiller is essentially a cooling unit that uses ambient air to remove heat from a circulating liquid—usually water or a water-glycol mix. It's often used to keep production equipment or buildings at a stable temperature.

There’s no need for a cooling tower or a complex water pipeline. It uses built-in fans to get the job done.

This setup is widely chosen in:

  • Injection molding plants

  • Food packaging lines

  • Laser processing workshops

  • HVAC systems for commercial buildings

If you’ve got space outside and want to avoid dealing with water quality issues, air cooled is probably the better call.

air cooled screw chiller

What’s Inside the Unit?

Rather than listing textbook components, here’s what we see under the cover of atypical air cooled water chiller we ship:

  • A compressor that acts like the system’s engine

  • An evaporator that draws heat out of your process water

  • A condenser with aluminum fins, cooled by strong fans

  • An expansion valve to adjust refrigerant pressure

  • A control panel—the brain of the system

Some models include water pumps and tanks. Others are modular—you can connect them to existing infrastructure.


Here’s How It Works (Simplified)

Let’s say you’re using a CNC machine that heats up during operation. Here’s how the air cooled chiller steps in:

  1. The warm water comes back from the CNC.

  2. It enters the evaporator inside the chiller.

  3. The refrigerant in the evaporator absorbs that heat and turns into a gas.

  4. The gas gets compressed—its temperature and pressure rise sharply.

  5. That hot gas goes through the condenser. Fans blow outside air across coils, removing the heat.

  6. The refrigerant turns back into a liquid, and the cycle repeats.

Your machine keeps running cool—and you don’t need a water tower or much operator attention.


Why Do Customers Choose Air Cooled Units from Us?

Some of our long-term clients choose air cooled chiller systems for one reason: they just work.
Even without an in-house technician, these systems are straightforward to install, easy to control, and rarely break down when used correctly.

Clients also appreciate that we offer:

  • Tailored sizing based on actual load

  • Remote monitoring options

  • Short lead times, even for custom orders

  • Reliable after-sales support (yes, even overseas)


As a practical air cooled chiller supplier, we’re not here to sell what’s biggest or most expensive—we help customers find what runs stably for years.

520 Vertical Filling Forming Sealing Packing Machine Your Smart Packaging Solution

2025-06-13

  In today's increasingly competitive global manufacturing landscape, the efficiency and stability of the packaging process directly impact an enterprise's market competitiveness. Many businesses have encountered troubles such as downtime maintenance due to difficult equipment cleaning, production delays from complex operations, and frequent replacements caused by poor compatibility. Here, we introduce UUPAC's 520 Vertical Filling Forming Sealing Packing Machine, which delivers intelligent packaging solutions through its smart design and high-efficiency performance.

 520 vertical filling forming sealing packing machine

1. Intelligent Design

Arc-shaped glass door for seamless cleaning: The thickened arc glass door with 304 stainless steel frame eliminates cleaning dead corners. Combined with quick-release hinges, it reduces cleaning time by 50% compared to traditional models. The transparent window enables real-time process monitoring.

20° inclined touchscreen for effortless operation: The 10.1-inch HD touchscreen with 20° inclination and anti-glare coating adapts to standing operation, minimizing light interference. Its simplified 3-level menu logic allows new users to master operations within 10 minutes.

 

2. High-Efficiency Performance

Optimized film drive for stable output: Designed for 520mm film width with 400mm pull stroke, it supports 250×400mm bags with neat sealing. Servo-driven film pulling (±0.1mm accuracy) ensures stable 10-60 BMP speed, 20% faster than traditional models.

Safety-first design: Illuminated buttons ("Single Cycle" and "Run") prevent accidental activation. Pneumatic components in a soundproof box reduce noise (<65dB) and dust intrusion, extending maintenance to every 2000 hours.

 

3. Durability and Flexibility

Industrial-grade stainless steel body: Made of 304 stainless steel, the brushed surface resists scratches and corrosion.

Multi-format bag compatibility: Processes pillow bags, stand-up pouches, and perforated bags within 50-350(L)×50-250(W)mm, enabling efficient small-batch production.

 

4. Versatile Applications

Food Industry: Ideal for powders/granules (milk powder, nuts, etc.). The FDA-compliant arc glass door enables quick cleaning for product changes.

Chemical Industry: Corrosion-resistant design with optional explosion-proof components for fertilizers, detergents, and other corrosive materials.

Pharmaceutical Industry: Smooth, GMP-compliant surface for easy disinfection, perfect for sterile packaging of tablets and powders.

 

  For businesses looking to enhance their packaging capabilities, improve operational efficiency, and maintain a competitive edge in today's fast-paced market, the 520 machine offers a comprehensive solution that delivers measurable results. To explore how this advanced packaging system can be customized for your specific production requirements or to request a demonstration, our specialists are ready to assist you——contact us to start your journey toward smarter packaging solutions.

 

Boost Production Efficiency with Our Typical Weighing, Packing and Detecting System

2025-06-13

    In modern production lines, accurate weighing, efficient packing, and precise detecting are essential components. Any inaccuracies or inefficiencies in these areas can lead to increased costs, product quality issues, and loss of customer satisfaction. Hence, UUPAC is proud to present our Typical Weighing, Packing and Detecting System, a revolutionary solution designed to optimize production processes.

 Typical Weighing, Packing and Detecting System

7 Key Components of Our Weighing, Packing and Detecting System

1. Bucket Elevator: It can smoothly lift materials to an appropriate height, ensuring a continuous supply of materials .

2. Multihead Weigher: Using advanced technology, it can weigh products of different weights with high precision in a short time, meeting diverse weighing requirements.

3. Supporting Platform: The sturdy supporting platform ensures the stability of the system structure, reducing weighing errors caused by vibration and ensuring the accuracy of operations.

4. Vertical Packing Machine: It is capable of quickly packaging products in various forms, such as bags, boxes or other containers, handling them efficiently and greatly improving packaging efficiency.

5. Finished Product Conveyor: It is responsible for smoothly conveying the packaged finished products, avoiding damage to the products during transportation and ensuring the smooth flow of the production process.

6. Check Weigher: It accurately detects the weight of the packaged products and promptly screens out products that do not meet the weight standards, ensuring the weight consistency of the shipped products.

7. Metal Detector: It can sensitively detect metal foreign matters in products, guaranteeing product quality and consumer safety.

 

Why Choose UUPAC's Weighing, Packing and Detecting System?

1. Intelligent Automated Control

The system coordinates product feeding via fully automated mechanisms, cutting labor costs by 40% and energy consumption by 25% compared to traditional setups.

2. Precision-Engineered Work Platform

Reasonable design and soild structure of working platform to ensure the weighing accuracy is not affected.

3. Versatile & Stable Operation

Simple and scientific design of the complete line with stable running and large weighing range and high weighing accuracy features.

4. Cross-Industry Adaptability

Suitable for snack foods, puffed goods, hardware, plastics, and rubber, the system features hygienic stainless steel for food sectors and anti-static modules for industrial use.

 

Three Core Benefits of Our Weighing-Packing-Detecting System

1. Cost-saving

By minimizing measurement errors, reducing packaging waste, and decreasing the need for manual inspection, our system helps customers save significant costs. Over time, these savings can have a substantial impact on the bottom line.

2. Quality Assurance

The system's precise weighing and detecting capabilities ensure that only high - quality products are packaged and shipped. This helps customers maintain their brand reputation and meet strict quality standards imposed by regulatory bodies.

3. Increased Productivity

With faster packing speeds and automated quality control, the production line can operate at higher efficiencies.

 

Conclusion

    The Typical Weighing, Packing and Detecting System is more than just a piece of equipment—it's a strategic investment for companies looking to enhance production efficiency, reduce costs, and ensure consistent product quality. We invite potential customers to contact us for more information, schedule a product demonstration, or discuss how our system can be tailored to your specific production needs. With our solution, you can elevate your production line to new levels of performance and competitiveness.

Check Weigher The "Quality Gatekeeper" on Production Lines

2025-06-13

When your production line operates at 200 pieces per minute, have you ever considered—  

How many customer complaints could one missing pill in a blister pack trigger?  

How much would Amazon's $1.99 penalty per item accumulate to in a year?  

   

These seemingly minor weight deviations are silently eating into your profits. Latest data shows that annual losses due to weight inspection oversights account for 3-5% of manufacturing revenue. This is why leading global enterprises regard check weigher as the "quality gatekeeper" on production lines. Today, let me introduce the ultimate defense against these risks—High Speed Check Weigher.

High speed check weigher

This equipment boasts the following six technical features:  

1. High versatility: Standardized structure and human-machine interface enable weighing of various materials.  

2. User-friendly operation: Features a Weijin color touchscreen with intelligent, ergonomic design; easily removable conveyor belt for convenient installation, maintenance, and cleaning.  

3. Adjustable speed: Equipped with a variable-speed motor for customizable operation speed.  

4. High speed & precision: Utilizes high-precision digital sensors for fast sampling and exceptional accuracy.  

5. Zero tracking: Supports manual/automatic zeroing and dynamic zero tracking.  

6. Interface functionality (optional): Standard interface for seamless data management and connectivity with PCs and other smart devices. 

 

Industry applications and value  

1. Food industry

① Snacks: For pre-packaged products like chips, bread, biscuits, seasonings, and nuts to ensure compliance.  

② Agricultural products: Precise weighing of small-pack items like tea bags, dried goods (e.g., mushrooms, fungus), and seasoning sachets to standardize production.  

2. Pharmaceutical and health products

① Pharmaceuticals: Weight inspection for tablet medicines (e.g., vitamins, cold pills) and powdered sachets (e.g., TCM granules) to guarantee dosage accuracy.  

② Health supplements: Quantitative filling control for capsules and powdered supplements (e.g., protein powder, probiotics), meeting industry standards.  

 3. Daily chemicals and cosmetics

① Skincare: Weight calibration for small-capacity items like sheet masks, serum samples, and eye creams to ensure consistency.  

② Toiletries: Precision weighing for shampoo samples, pouch-packed shower gels, and cosmetic freebies to enhance product quality perception.  

 4. Electronics and light industry

① Electronic components: Single-unit weight checks for hardware parts (e.g., screws, resistors/capacitors) and precision components to meet high-accuracy demands.  

② Light industrial goods: Weight-based sorting for desiccants, sachets, and small daily items (e.g., buttons, pins) to optimize efficiency.  

high speed check weigher applications

   

    In today's fiercely competitive market, every quality oversight can hinder business growth, while every precision control measure strengthens brand credibility. Choose our automatic check weigher—a reliable partner for your production line, equiping your facility with this "quality gatekeeper"! 

How to Ensure Food and Industrial Safety—The Role of Metal Detectors

2025-06-13

In food, pharmaceutical, and chemical industries, metal contaminants pose a silent but critical threat. From tiny stainless steel shavings in processing equipment to accidental metal impurities in packaging, even a single undetected particle can lead to product recalls, brand damage, and regulatory penalties. UUPAC's High Precision Horizontal Conveyor Metal Detector will become an indispensable safeguard against these risks in your production line.

 High Precision Horizontal Conveyor Metal Detector

Our high precision horizontal conveyor metal detectors are ideal for packaged, loose, or fragile products that require gentle handling. The product has the following features:

1. Balanced Coil Principle: Utilizes a balanced electromagnetic field design for enhanced stability and detection reliability.

2. Advanced Phase Compensation Technology: Dynamically adapts to product characteristics to effectively eliminate product effect and minimize false rejects.

3. Dual-Core Processing Architecture: Employs a combination of Digital Signal Processing (DSP) and a dedicated Microprocessor for real-time signal analysis, significantly improving detection sensitivity and efficiency.

4. Intelligent Signal Processing & Calibration: Features automatic transmission error compensation and simplified one-touch parameter calibration for quick setup and minimal operational errors.

5. Multilingual HMI Interface: Equipped with a large LCD touchscreen supporting bilingual (Chinese/English) operation and customizable settings for user preference.

6. Automatic Product Learning: Incorporates self-learning algorithms to digitally capture, store, and optimize product-specific parameters without manual intervention.

7. Extensive Data Storage: Capable of storing over 100 unique product profiles and corresponding detection data for rapid recall and process analysis.

8. Automatic flap rejection system can improve production efficiency and save labor costs.

 

A high-precision horizontal conveyor metal detector is an essential investment for food manufacturers prioritizing safety and quality. By integrating advanced detection technology with hygienic design and reliable rejection systems, it minimizes contamination risks while maintaining production efficiency. For optimal performance, choose a model tailored to your product type and production speed, and follow strict testing and maintenance protocols. Your consumers' safety—and your brand's reputation—depend on it.

 

Need a metal detector for your production line? Contact us for more information!

A high and low temperature humidity test chamber

2025-06-10

A high and low temperature humidity test chamber is a device used to test the performance of products in high temperature, low temperature or humid and hot environments. It is widely used in the testing of aerospace products, information electronic instruments and meters, materials, electrical appliances, electronic products, and various electronic components.

high and low temperature humidity test chamber 

Basic Working Principle:

❖ Box structure: usually made of stainless steel or other corrosion-resistant materials, the internal space is used to place the sample under test, and the external control panel and display are installed.

❖ Temperature and humidity control system: including heater, refrigeration system (single stage, double stage or stacked refrigeration), humidification and dehumidification device, as well as sensors and microprocessors to ensure that the temperature and humidity in the box is precisely controllable.

❖ Air circulation system: built-in fans promote air circulation in the box to ensure uniform temperature and humidity distribution.

❖ Control system: microcomputer or PLC controller is used. Users can set the required temperature, humidity and test time through the operation interface, and the system will automatically execute and maintain the set conditions.

 

Lab Companion was established on May 4, 2005, and is a national high-tech enterprise headquartered in Dongguan, Guangdong Province. The company has two major R&D and manufacturing facilities in Dongguan and Kunshan, covering a total area of 10,000 square meters. It produces approximately 2,000 environmental test equipment units annually. The company also operates sales and maintenance service centers in Beijing, Shanghai, Wuhan, Chengdu, Chongqing, Xi 'an, and Hong Kong. Hongzhan has always been dedicated to the technology of environmental test equipment, continuously striving for excellence to create reliability that meets international standards. Its customers span various industries, including electronics, semiconductors, optoelectronics, communications, aerospace, machinery, laboratories, and automotive. From product development to after-sales service, every step is guided by the customer's perspective and needs.

 

Cold and hot shock test chamber maintenance method

2025-06-10

1. The condenser (or radiator) of the refrigeration unit in the cold and heat shock test chamber should be regularly maintained to ensure it remains clean. Dust that adheres to the condenser can cause the compressor's high-pressure switch to trip, leading to false alarms. The condenser should be cleaned monthly using a vacuum cleaner to remove dust from the condenser's cooling mesh, or after turning on the machine, use a hard-bristled brush to clean it, or blow away the dust with a high-pressure air nozzle.

2. When opening or closing the door or taking the test object from the furnace, do not let the item touch the rubber edge on the door to prevent the rubber edge from being damaged and shortened life.

3. Keep the ground around and under the fuselage clean at all times to avoid accidents and performance degradation caused by large amounts of dust being sucked into the unit.

4. The freezing system of the cold and hot shock test chamber is the core of this machine. Please inspect all copper tubes for leakage and snow conditions every half a year, as well as all nozzles and welding joints. If there is oil leakage, please inform the company or deal with it directly.

5. The large current contact of the distribution panel should be cleaned and repaired at least once a year in the distribution room. The loosening of the contact will make the whole equipment work in a risky state. At best, it will burn out the components, and at worst, it will cause fire, alarm and personal injury. When cleaning, use a vacuum cleaner to remove the dust in the room.

6. Do not adjust the setting value of the two over-temperature protectors in the power distribution box of the cold and hot shock test chamber casually. It has been adjusted at the factory. This protective switch is used to protect the heating tube from empty burning and alarm. The setting point = temperature setting point 20℃~30℃.

7. Cold and hot shock test chamber When the test product is taken when the time arrives, it must be in the off state and the staff must wear dry, anti-electricity and temperature-resistant gloves to take and put the product.

8. Clean and maintain the inside and outside of the cold and heat shock test chamber. 9. Before operating the cold and heat shock test chamber, remove any internal impurities. 10. The electrical distribution room should be cleaned at least once a year. When cleaning, use a vacuum cleaner to remove dust. The exterior of the chamber must be cleaned at least once a year, using soapy water for wiping.

 environmental test equipment manufacturers

High and low temperature humidity test chamber Application

2025-06-10

High and low temperature humidity test chamber plays an important role in many industries due to its powerful environmental simulation ability. The following is an overview of its main application industries:

❖ Aerospace is used to test the performance of aircraft, satellite, rocket and other aerospace components and materials under extreme temperature and humidity conditions.

❖ Test the stability and reliability of electronic components, circuit boards, displays, batteries and other electronic products in high temperature, low temperature and humidity environment.

❖ Evaluate the durability of automotive components such as engine parts, electronic control systems, tires, and coatings in harsh environments.

❖ Defense and military use environmental adaptability tests of military equipment and weapon systems to ensure their normal operation under a variety of climatic conditions.

❖ Material science research on the heat resistance, cold resistance and moisture resistance of new materials, as well as their physical and chemical properties under different environmental conditions.

❖ Energy and environmental assessment of the environmental adaptability and weather resistance of new energy products such as solar panels and energy storage equipment.

❖ Transportation test of the performance of components of vehicles, ships, aircraft and other transportation vehicles in extreme environments.

❖ Biomedical testing of the stability and effectiveness of medical devices and drugs under changes in temperature and humidity.

❖ Quality inspection is used for environmental testing and certification of products in the product quality control center.

 

High and low temperature humidity test chamber helps enterprises and institutions in the above industries to ensure that their products can operate normally in the expected use environment by simulating various extreme conditions that may be encountered in the natural environment, so as to improve the market competitiveness of products.

 

Introduction to the characteristics of rapid temperature change test chamber equipme

2025-06-10

The rapid temperature change test chamber is suitable for aerospace products, information and electronic instruments, materials, electrical and electronic products, and various electronic components to test the performance indicators of products under the condition of rapid temperature change.

Characteristics of the rapid temperature change test chamber: 1. The chamber is designed with advanced and rational structure, featuring internationally advanced products and functional components that meet long-term, stable, safe, and reliable production needs. It meets the processing and production requirements for these applications, is user-friendly in terms of operation, maintenance, and use, has a long service life, an attractive design, and a user-friendly interface that simplifies and enhances the user's operational and monitoring experience.

2. The main components of the equipment are selected from high-quality products of well-known international brands to ensure the quality and performance of the whole machine.

3. Perfect equipment performance and easy to operate man-machine dialogue function.

4. Have independent intellectual property rights and design patents and master the core technology of environmental test chamber.

5. The control instrument adopts the original Japanese imported "Youyikong" UMC1200, which can be monitored remotely.

6. The refrigeration system adopts the original French Taikang compressor unit, and is equipped with condensate water tray.

7. Core electrical components are all imported well-known brands such as Schneider.

8. Follow the advanced design concept of foreign environmental test equipment, and separate water and electricity.

9. Shallow tank humidification, novel and unique, drawer water adding method, super large tank design.

10. The bottom of the studio adopts drainage groove design to prevent steam condensation and maximize the protection of test workpiece.

11. The lighting system adopts philips kit, and the observation window adopts funnel-shaped design to provide a wider field of view.

12. Unique leakage protection design for safer operation.

key points of choosing high and low temperature test chamber

2025-06-10

Eight key points of choosing high and low temperature test chamber:

1.No matter whether it is selected for high and low temperature test chamber or other test equipment, it should meet the temperature conditions specified in the test requirements;

2.To ensure the uniformity of temperature in the test chamber, forced air circulation or non-forced air circulation mode can be selected according to the heat dissipation of samples;

3.The heating or cooling system of the high and low temperature test chamber shall have no effect on the samples;

4.The test chamber should be convenient for the relevant sample rack to place samples, and the sample rack will not change its mechanical properties due to high and low temperature changes;

5. High and low temperature test chamber should have protective measures. For example: there are observation window and lighting, power disconnection, over-temperature protection, various alarm devices;

6. Whether there is remote monitoring function according to customer requirements;

7. The test chamber must be equipped with automatic counter, indicator light and recording equipment, automatic shutdown and other instrument devices when carrying out the cyclic test, and it must have good recording and display functions;

8.According to the sample temperature, there are two measurement methods: upper wind and lower wind sensor temperature. The position and control mode of temperature and humidity control sensor in the high and low temperature test chamber can be selected according to the customer's product test requirements to select the appropriate equipment.

environmental test chambers manufacturers

 

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